Lead Free Electrical Tape










OPALUS PACK manufactures Lead Free Electrical Tape as a PVC-based insulation tape for low-voltage wiring, cable bundle wrapping, and export electrical assemblies that require lead-free material control. It uses a lead-free PVC formulation with RoHS/REACH aligned material confirmation and a low VOC adhesive option for enclosed equipment areas. The tape is made for stable insulation, color identification, and clean wrapping on PVC wire jackets, helping production teams reduce edge lift and keep application behavior consistent across repeated use.
- Product base: Lead-free PVC film with rubber-based pressure sensitive adhesive
- Thickness: 0.12 – 0.18 mm typical factory test range
- Width and colors: 15 mm, 19 mm, 25 mm, plus custom slit rolls and color matching
- Compliance focus: RoHS/REACH material confirmation for export electrical products
- Application range: Low-voltage wiring insulation up to 600V reference use
- Supply format: Slit rolls, custom roll length, and OEM roll formats for industrial use
Main Features of Yellow Electrical Tape
Product Overview
This lead free electrical tape is positioned as a specialty product, not another general color tape. Its main value is the lead-free PVC formulation used for restricted substance control, low VOC handling, and stable low-voltage insulation in export electrical assemblies.
Compared with ordinary PVC color tape, it focuses more on formulation consistency and application behavior. OPALUS PACK controls film flexibility, adhesive coating weight, and roll unwind so operators can wrap cable bundles without frequent tension adjustment. In manual wrapping checks, the tape shows smooth unwind and clean overlap control, helping reduce loose edges at bends, branch points, and junction areas.
Factory sample testing records adhesion at 2.0 – 2.8 N/cm, elongation at 160 – 220 %, and dielectric strength around 6 – 7 kV under reference thickness conditions. After thermal aging observation, the adhesive keeps a practical balance between tack and flexibility without becoming overly dry or leaving heavy residue. These details matter in appliance wiring, control equipment, and OEM electrical assemblies where tape must remain stable after storage and installation.

Benefits
- Lead-free PVC formulation helps reduce heavy-metal stabilizer concerns in export electrical assemblies
- RoHS and REACH aligned material confirmation supports supplier approval and documentation review
- Stable unwind helps operators maintain cleaner overlap during repetitive cable bundle wrapping
- Tested adhesion range helps reduce edge lifting on curved wire routes and junction areas
- Flexible elongation supports tight bends without tearing easily or becoming too soft
- Low VOC adhesive option improves handling comfort in enclosed appliance and equipment applications

What should be checked when choosing lead-free tape for export electrical assemblies?
The first check should be material formulation, not only color or roll size. A suitable lead-free vinyl insulation tape should confirm restricted substance control, adhesive stability, and consistent behavior after storage. Engineering teams usually review unwind force, edge lifting after aging, adhesion on PVC wire jackets, and whether the tape can be applied without slowing the wrapping process. This confirms that the material works in real electrical assembly conditions.

TDS
| Item | Typical Value |
|---|---|
| Product type | Lead free electrical tape |
| Backing material | Lead-free PVC film |
| Adhesive system | Rubber-based pressure sensitive adhesive |
| Thickness | 0.12 – 0.18 mm |
| Adhesion strength | 2.0 – 2.8 N/cm |
| Tensile strength | 15 – 25 N/cm |
| Elongation | 160 – 220 % |
| Dielectric strength | 6 – 7 kV reference |
| Temperature resistance | 0 – 80 C |
| Application voltage | Up to 600V low-voltage reference |
| Color options | Standard colors and custom OEM colors |
| Roll format | Slit roll or custom roll length |
| Compliance support | RoHS/REACH material confirmation available |
| Application observation | Stable unwind, reduced edge lifting, clean wrapping |

Applications
- Low-voltage cable insulation in appliance and equipment wiring
- Cable bundle wrapping where lead-free material confirmation is required
- Color identification for control cabinet wiring and industrial assemblies
- Electrical maintenance requiring flexible PVC-based insulation tape
- OEM electrical products that need RoHS/REACH aligned material control
- Export wiring projects where low VOC and restricted substance control are reviewed
How does this tape differ from ordinary color electrical tape?
Ordinary color electrical tape is often selected for identification, while this product is built around lead-free formulation control and export material requirements. Color is still useful, but it is not the only decision point. The more important checks are adhesive consistency, low VOC option, aging behavior, and whether the tape keeps a clean edge after wrapping curved routes. This makes it more suitable for assemblies that need documentation support and predictable performance, not simple short-term marking.
FAQ
Q1: Is this tape suitable for general electrical insulation?
Yes. It is intended for low-voltage electrical insulation and wrapping applications up to 600V reference use conditions.
Q2: Does it replace standard PVC color tape?
It can be used in similar wrapping and marking work, but its main advantage is lead-free formulation and export material confirmation.
Q3: Can OPALUS PACK make custom colors and roll sizes?
Yes. Width, length, core size, roll format, and color can be adjusted for OEM production requirements.
Q4: Is this product suitable for RoHS/REACH reviewed projects?
Yes. The lead-free PVC formulation is developed to support RoHS and REACH aligned material confirmation for export electrical products.